Automatic Insulating Glass Sealing Robot

LJTJ2030 / LJTJ2540

PERFORMANCE

• Japan Yaskawa servo control system, full automatic and high-efficiency

• Automatic memory function, no need to input parameters repeatedly

• Automatically repair glass corners with scraper and roller

• Machine has four sections, can store glass

• Automatically measure glass size and glue depth, adjust sealing speed

• Adopt timing belt, smooth transfer and accurate position

• Every auto-function is with manual operation

• Can coat double glass, shaped glass, step glass, triple glass

• One set of booster pump controls two groups of sealants

• Automatic timing glue discharging function

• The glue mixing system adopts anti-blocked structure and is easy to clean

PARAMETER

Introduction of insulating glass sealing machine

Full automatic insulating glass sealing robot machine is used to seal the second glues during making insulating glass units. The sealing robot has the same method with coating glass, however, the sealing robot used servo mortor and PLC to control the whole working, it improves working efficiency. The sealing robot can out put 500 - 800 pieces per day in 8 hours.

Function and feature:

1.Insulating glass sealing machine is suitable for glass deep processing enterprise ,high automation, Reduce labor intensity, save manpower, improve production efficiency

2. Whole machine adopt man-machine touch screen interface,with memory function .

3.After coating sealant ,the glass edge and corner is full without air bubbles , smooth surface, no need to pare the corner

4. Using two sets of independent sealant supply system ( including the mixing device ), two kinds of sealants switch fast ,in one-button operation easily (Model II)

5.The width of machine is 1.5m ,small floor area, save space

6. The third section can prestore glass to improve the efficiency effectively

7.The smallest insulating glass size can be processed is 300*300mm

8.Equipped anti blocking device in the mixer

9. Servo control system adopts world famous brand (Japan YASKAWA ), the performance is stable

10. Shaft transmission to make the glass being transferred smoothly with accurate positioning.

11. Special V type transmission belt to avoid the sealant sticking on the belt, ensure the glass edge clean ,V type Block is changeable

12. The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability

13.Suitable for triple glazing

14.Conveying wheel on backboard adopts embedded wheel ,to make sure the glass be transported smoothly

Operating notes:

• Max. glass size (mm):2500(H)*4000(L)
• Min. glass size (mm):300(H)*400(L)
• Extruding speed :100mm~500mm/s
• Extruding depth:5mm~18mm
• Sealant supply pressure :<35 Mpa (hydraulic pressure<10Mpa ,sealant pressure <35Mpa)
• Board angle :6°~9°
• Air pressure :0.6~0.8 Mpa
• Max glass weight :300kg
• Glass specification :(4+6+4)mm~(12+25+12)mm
• Extruding sealant must under the condition that the glass edge is smooth and without dislocation of the insulating glass ,there are many sensors on the machine ,it require unrelated persons do not near the machine so as to avoid malfunction and cause damage of the machine or threaten the personal safety .
• It need to open the timing sealant discharge function if it need long time (more than 5 minutes )to extrude sealant to the second glass so as to avoid blocking the mixer
• Check the parameters carefully before extruding sealant ,change the parameter of glass size ,glass thickness etc timely when change the glass batch.
• It need to change the sealant amount if use different sealant as the viscosity maybe different
• Specification of Insulating glass sealing robot

• Model	LJTJ2540
  Voltage Power	415V 13KW
  Air Pressure	0.5~0.7Mpa
  Extruding pressure	32Mpa
  Max.Glass size	2500*4000
  Min.Glass size	400*300mm
  Glass thickness	12~56mm
  Working speed	5~40m/min
  Overall dimension	11000*3600*3500mm

  
  

  Machine Noise :

  
  

  A-weighted sound pressure level
  Stand-by state	Working state
  50 db	85 db